Introducing the YHG-1200TH Mobile Rail Flash Butt Welding Machine

In the realm of modern welding technology, the YHG-1200TH Mobile Rail Flash Butt Welding Machine stands out as an exemplary innovation. Its unique specifications and features make it an ideal choice for a wide range of applications.

The YHG-1200TH is compactly designed to fit into two international standard 20-feet containers, making it easily transportable to any port worldwide. One container houses the Volvo generator, while the other accommodates the welding machine. This compact design ensures efficiency and portability without compromising on the machine’s capabilities.

The machine is versatile as it can weld various types of rails including 43, 50, 60kg/m, UIC60, 54E1, 60E1, 136RE, 59R2, 60R2. This versatility is achieved merely by replacing the conductive jaws. Furthermore, the maximum weldable cross-sectional area is 12000mm2, allowing it to weld heavy-duty railways using high-strength, wear-resistant bainite.

The YHG-1200TH assembly features two distinct cabins: the operation cabin and the power cabin. The power cabin includes a generator set, a noise reduction system, and a tool cabinet. The operation cabin, which is the heart of the machine, encompasses the welding machine head, a double arm crane, a cooling unit, a hydraulic pump station, and a main electric control cabinet. It also includes an autotransformer, a welding monitoring and printing system (with a computer, printer, and UPS), and various system connections. For comfort and convenience, it also features air conditioning and other auxiliary devices.

As for its market reach, the YHG-1200TH has primarily been utilized by the China Railway Construction Corporation. It has also been sold to the Northern Railway Company of Russia, ADVENTZ of India, and CCCC Georgia Kent Joint Venture of Malaysia. The machine has not yet sold in certain areas, making it a potential addition to any company’s welding arsenal.

One of the unique selling points of this machine is its lack of spare parts and consumables. With a warranty of one year, the manufacturers also offer on-site assistance to adjust the equipment and train local engineers on its operation and maintenance.

The YHG-1200TH is designed for easy communication about technical problems in English, making it universally user-friendly. The machine’s design also allows for easy transportation by sea, and it can be moved conveniently on a small truck platform or on rail tracks. For greater compactness, it can be redesigned into a larger container without reducing its functionality. Moreover, it can be coupled with a dedicated truck, transforming it into a dual-purpose welded rail car suitable for both highway and railway.

An additional feature offered alongside the YHG-1200TH is a separate machine for normalizing treatment after welding. This extends the range of welding solutions offered by the manufacturers, making it a comprehensive solution for all welding needs.

In conclusion, the YHG-1200TH Mobile Rail Flash Butt Welding Machine is a remarkable innovation in the field of welding, offering unmatched versatility, portability, and efficiency. Its unique features and specifications make it an excellent choice for heavy-duty welding tasks.

We can supply the international standard flat bottom rails as below:




Rail for Railway 43 kg/m rail50 kg/m rail,

60 kg/m rail75kg/m rail60N rail75N rail

TB/T2344-2012, TB/T3276-2011
P50 rail/R50 railP65 rail/R65 railRP60E1 GOST-R51685GOST R51054-2014
S49 railUIC54 railUIC60 rail UIC860
JIS50N railJIS60 rail JIS E1101
AS50 railAS60 railAS68 rail AS1085, BHP RT STD
90RA rail100RE rail115RE rail132RE rail136RE rail AREMA
TR45 railTR50 railTR57 railTR68 rail ASTM A759
BS75A railBS90A railBS100A rail BS11 STANDARD
ISCOR 48 railISCOR 57 rail UIC860 produce standard
45E1, 49E1 rail50E2 rail54E1 rail,

60E1 rail60E2 rail

EN 13674-1, EN13674-4
Switch Rail 50AT1 rail60AT1 rail,

60AT2 rail60TY1 rail

Crane Rail A45A55A65A75A100A120A150 DIN536
QU70 rail/KP70 railQU80 rail/KP80 railQU100 rail/KP100 rail,

QU120 rail/KP100 railCR175 rail

ASTM A759-2000
Grooved Rail 59R2 rail60R2 rail EN 14811:2006
Railway construction tools Movable rail flash welding machine, Rail flash butt welding machine

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